Custom Precision Plastic Optics

Pushing the Boundaries of Custom Fabrication

  • We create custom plastic optics and transparencies tailored to your vision.
  • From vintage restorations to innovative prototypes, we support any unique project.
  • Our craftsmen blend traditional techniques with modern innovation to deliver exceptional results.

Start Your Custom Project
Custom plastic optics and transparencies fabrication

Advanced Thermoforming Technology

Our state-of-the-art facilities feature a comprehensive range of thermoforming and annealing ovens capable of accommodating projects up to 10 feet in size. We utilize multiple fabrication techniques tailored to your specific project requirements.

Custom Tooling & Design Process

We create precise tooling using multiple methods to ensure your project meets exact specifications. Our team works closely with you throughout the entire process, ensuring clear communication and quality results from concept to completion.

  • CAD Data – Digital files that ensure modern precision and exact geometry
  • Templates – Physical patterns that provide reliable accuracy and repeatability
  • Original Parts – Expert reverse engineering from your existing components
Advanced thermoforming equipment for custom plastic optics manufacturing

Applications & Industries

Vintage Restorations

Bring classic vehicles back to their original glory with period-accurate transparencies and windshields.

Specialty Vehicles

Race cars, custom builds, and unique applications requiring precision-formed plastic optics.

Specialty Vehicles

Film & Entertainment

We've created custom transparencies for major productions including iconic vehicles and sets.

Film & Entertainment

Custom Automotive

From show cars to one-of-kind builds, we create custom windshields and canopies that match your vision.

Custom Automotive

Our Custom Capabilities

Fabrication Techniques

Drape forming
Stretch forming
Vacuum forming
Blow forming

Materials We Work With

Acrylic
Polycarbonate
Special Plastics
Drape forming process for custom windshields
Vacuum forming custom plastic optics
Quality control and finishing processes
Custom tooling and precision fabrication
Custom tooling and precision fabrication
Custom tooling and precision fabrication
Custom tooling and precision fabrication
Discuss Your Project Requirements

Why Choose Our Custom Services?

Quality Craftsmanship

Our experienced technicians combine time-honored techniques with modern technology to deliver superior results.

Innovation-Driven

We continuously push the limits of what's possible with plastic optics, taking on challenging projects others won't attempt.

Clear Communication

From initial consultation through final delivery, we keep you informed and involved in every step of the process.

Proven Track Record

Our portfolio includes work on iconic vehicles, major film productions, and countless custom projects.

Our Process

1

Consultation

Contact us to discuss your concept or creation. We'll review your project requirements and provide expert guidance.

2

Design Review

Share your CAD files or design specifications. Our team will analyze the scope and recommend optimal manufacturing approaches.

3

Material Selection

We'll help you choose from our extensive inventory of specialty materials best suited for your application.

4

Production

Using our state-of-the-art thermoforming equipment and techniques, we'll create your prototype to exact specifications.

5

Quality Assurance

Every prototype undergoes rigorous inspection to ensure it meets your requirements and our quality standards.

Frequently Asked Questions

Get answers to common questions about our custom plastic optics and transparencies services.

We primarily work with acrylic and polycarbonate materials. Acrylic offers excellent optical clarity and weather resistance, making it the ideal choice for most windshield applications. For high-stress environments, polycarbonate is selected as it provides superior impact resistance and durability. We also maintain the capability to work with other specialty plastics as needed to meet unique project requirements and specifications.
To initiate a custom project, we can work from various sources. This includes CAD data/digital files, physical templates, original parts for reverse engineering, or even detailed drawings and measurements. The more comprehensive the information you can provide regarding your project requirements, the better we can tailor our approach to ensure your specific needs are met precisely.
Turnaround times are subject to variation based on the complexity of the project, material availability, and the current production schedule. Simple projects typically require 2–4 weeks for completion. However, more complex custom fabrications that demand new tooling or specialized processes can take 6–8 weeks or more. We guarantee a detailed timeline will be provided to you during the initial consultation phase.
Yes, we are fully equipped to handle projects of all sizes. Our scope ranges from single custom pieces for individual restorations or prototypes to larger production runs for specialty manufacturers. Our facilities are robust and can accommodate projects up to 10 feet in size, enabling us to effectively handle both prototype development and high-volume production quantities.
We utilize a comprehensive range of thermoforming techniques, including drape forming, stretch forming, vacuum forming, and blow forming. The specific technique chosen is always dependent upon your project's requirements, the properties of the material selected, and the desired final specifications. Furthermore, we maintain comprehensive annealing capabilities to ensure optimal stress relief throughout the material and achieve the highest level of optical clarity.
Absolutely! Our team provides comprehensive design and engineering consultation support throughout the entire project lifecycle. We are experienced in helping you optimize your design for manufacturability, suggesting appropriate material choices, and collaborating with you to overcome any technical challenges. Our decades of experience allow us to offer valuable insights that can significantly improve both the quality and the cost-effectiveness of your finished product.

Featured Custom Projects

Our custom work has been featured in classic car restorations, Hollywood film productions, vintage race car builds, custom automotive showcases, and specialty vehicle fabrications.

"I am of the opinion that the car and the cover complement each other in that they are both exquisitely, beautifully executed."

RD

Richard Desimone

Jaguar XJ13

The precision and quality of Aircraft Windshield Company's work is unmatched. Their expertise in both aviation and racing applications helped us achieve the perfect windshield for our vintage restoration project.

RJ

Robert Johnson

Restoration Specialist, Classic Racing

Working with Aircraft Windshield Company has been exceptional. Their expertise in custom fabrication and decades of experience give us confidence in every project. The optical quality is outstanding and delivery is always on time.

DM

David Martinez

Operations Director, Custom Fabrication

Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!

MS

Matt Sandt

Project Manager, Custom Aviation

"I am of the opinion that the car and the cover complement each other in that they are both exquisitely, beautifully executed."

RD

Richard Desimone

Jaguar XJ13

The precision and quality of Aircraft Windshield Company's work is unmatched. Their expertise in both aviation and racing applications helped us achieve the perfect windshield for our vintage restoration project.

RJ

Robert Johnson

Restoration Specialist, Classic Racing

Working with Aircraft Windshield Company has been exceptional. Their expertise in custom fabrication and decades of experience give us confidence in every project. The optical quality is outstanding and delivery is always on time.

DM

David Martinez

Operations Director, Custom Fabrication

Customer Reviews and Featured Stories
Hear from our satisfied customers who have experienced our precision craftsmanship and exceptional service in custom windshield manufacturing.

Get Started on Your Custom Project

Ready to discuss your custom transparency needs? Our team is here to help you explore possibilities and find solutions for even the most challenging projects.

Call us: (562) 430-8108
Email us: info@aircraftwindshield.com
Visit us: 10871 Kyle Street, Los Alamitos, CA 90720
Start a Custom Project