Custom Silicone Mold Design
Precision-engineered silicone molds tailored to your exact specifications for consistent, high-quality vacuum forming results across production runs.
Transform your designs into reality with our precision-engineered silicone molds and advanced vacuum forming capabilities. With 60 years of thermoforming expertise serving automotive and aerospace industries, we deliver custom solutions that meet the most demanding specifications for prototyping, production, and specialty applications.
Comprehensive custom molding solutions from design to production with precision thermoforming technology.
Precision-engineered silicone molds tailored to your exact specifications for consistent, high-quality vacuum forming results across production runs.
Advanced thermoforming processes using heated thermoplastic sheets over custom molds to create complex shapes with exceptional detail and finish quality.
Rapid prototyping services combining custom tooling with vacuum forming techniques to validate designs before full production commitment.
Our vacuum forming silicone mold services combine six decades of thermoforming mastery with cutting-edge tooling technology. We create custom molds that deliver exceptional dimensional accuracy and surface finish quality, ensuring your components meet the strictest tolerances for automotive, aerospace, and specialty applications requiring superior optical clarity.
Six decades of delivering precision custom solutions for demanding applications.
"Yesterday I picked up the windscreen and headlight covers for my 1955 Jaguar D-type. Astonishing quality, quick turnaround, and great service. I could not have enjoyed a better experience. Their inventory of molds is mind-boggling: yes they had one for my car, and they likely will have one for yours...."
"These are the nicest people you will ever do business with. Always friendly. Always thankful for the business. They always remember me no matter how often I place an order. Turnaround times are great too. If only there were more people like this in the industry (not to mention the..."
"Worked with them over hundreds of times. They're punctual, cordial and practical. Love the work they do."
"I wanted to thank you and your crew for the stellar job in producing the new headlight covers for our historic GT1 Camaro race car. They are perfect! The car owner was very impressed with the final product and the difference they made to the overall appearance was substantial. Like..."
"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"
"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"
"They have always done outstanding work for me making windshields, rear windows & headlight covers for the Cheetah"
"The windscreen finally arrived yesterday and I spent today fitting it.It fits perfectly, so thanks for all your help."
"The canopy fit perfectly, and I never had to trim it. I'm very impressed with the quality of the optics. The airplane has 8 hours flight time on it now. Fly's great. The canopy is hinged at the front. P.S. The aircraft is one of a kind, its called a..."
"Yesterday I picked up the windscreen and headlight covers for my 1955 Jaguar D-type. Astonishing quality, quick turnaround, and great service. I could not have enjoyed a better experience. Their inventory of molds is mind-boggling: yes they had one for my car, and they likely will have one for yours...."
"These are the nicest people you will ever do business with. Always friendly. Always thankful for the business. They always remember me no matter how often I place an order. Turnaround times are great too. If only there were more people like this in the industry (not to mention the..."
"Worked with them over hundreds of times. They're punctual, cordial and practical. Love the work they do."
"I wanted to thank you and your crew for the stellar job in producing the new headlight covers for our historic GT1 Camaro race car. They are perfect! The car owner was very impressed with the final product and the difference they made to the overall appearance was substantial. Like..."
"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"
"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"
"They have always done outstanding work for me making windshields, rear windows & headlight covers for the Cheetah"
"The windscreen finally arrived yesterday and I spent today fitting it.It fits perfectly, so thanks for all your help."
"The canopy fit perfectly, and I never had to trim it. I'm very impressed with the quality of the optics. The airplane has 8 hours flight time on it now. Fly's great. The canopy is hinged at the front. P.S. The aircraft is one of a kind, its called a..."
"Yesterday I picked up the windscreen and headlight covers for my 1955 Jaguar D-type. Astonishing quality, quick turnaround, and great service. I could not have enjoyed a better experience. Their inventory of molds is mind-boggling: yes they had one for my car, and they likely will have one for yours...."
"These are the nicest people you will ever do business with. Always friendly. Always thankful for the business. They always remember me no matter how often I place an order. Turnaround times are great too. If only there were more people like this in the industry (not to mention the..."
"Worked with them over hundreds of times. They're punctual, cordial and practical. Love the work they do."
"I wanted to thank you and your crew for the stellar job in producing the new headlight covers for our historic GT1 Camaro race car. They are perfect! The car owner was very impressed with the final product and the difference they made to the overall appearance was substantial. Like..."
"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"
"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"
"They have always done outstanding work for me making windshields, rear windows & headlight covers for the Cheetah"
"The windscreen finally arrived yesterday and I spent today fitting it.It fits perfectly, so thanks for all your help."
"The canopy fit perfectly, and I never had to trim it. I'm very impressed with the quality of the optics. The airplane has 8 hours flight time on it now. Fly's great. The canopy is hinged at the front. P.S. The aircraft is one of a kind, its called a..."
Experience the difference that 60 years of thermoforming expertise makes.
Six decades of specialized experience in precision thermoforming and custom windshield manufacturing.
FAA Part Manufacturer Approval ensuring the highest quality standards and regulatory compliance.
Expert craftsmen delivering custom solutions with strict attention to detail and superior optics.
Serving diverse industries from aviation to automotive with specialized thermoforming capabilities and custom tooling.
Craftsmen dedicated to precision thermoforming excellence.
Lead Craftsman
Mark Brodersen brings extensive expertise to Aircraft Windshield Company's custom thermoforming operations. With deep knowledge of vacuum forming techniques and silicone mold design, Mark ensures every project meets the exacting standards that have defined our company for six decades. His commitment to precision craftsmanship and attention to detail reflects our core values of quality and excellence. Mark works closely with clients from initial design consultation through final production, ensuring custom solutions exceed expectations. His expertise spans automotive and aerospace applications, making him invaluable for complex projects requiring superior optical clarity and dimensional accuracy. Mark's dedication to continuous improvement and innovation keeps our thermoforming capabilities at the forefront of the industry.
Custom silicone mold costs vary based on size, complexity, and precision requirements. We provide detailed quotes after reviewing your specifications and production volume needs.
Our experts are ready to discuss your vacuum forming and mold requirements.
Part Manufacturer Approval certification
Federal Aviation Regulations compliance
60 years proven reliability
Get a detailed quote for your silicone mold and vacuum forming requirements. Our experts will review your specifications and provide comprehensive project planning.
For immediate assistance, feel free to give us a direct call at +1 562-430-8108 You can also send us a quick email at info@aircraftwindshield.com
For immediate assistance, feel free to give us a direct call at +1 562-430-8108 You can also send us a quick email at info@aircraftwindshield.com