Google Icon

Expert Precision Plastic Tooling Services for Manufacturing

Transform your manufacturing capabilities with our precision plastic tooling services. Leveraging 60 years of craftsmanship expertise and advanced thermoforming technologies, we deliver custom tooling solutions that meet the most demanding manufacturing specifications. From CAD-to-production workflows to complex geometric requirements, our specialized facility handles projects requiring exceptional optical clarity and dimensional accuracy.

Precision plastic tooling manufacturing equipment and custom molds

Our Precision Plastic Tooling Services

Comprehensive tooling solutions from custom mold fabrication to advanced thermoforming capabilities.

Custom Mold Fabrication

Precision mold creation from CAD data, templates, or original parts using advanced manufacturing techniques for optimal production results.

Thermoforming Tooling

Specialized tooling for drape, stretch, vacuum, and blow fabrication techniques accommodating sizes up to 10 feet.

Acrylic Molding Solutions

Expert acrylic molding services with precision tooling designed for optical clarity and dimensional accuracy requirements.

Prototype Development

Rapid prototyping capabilities with interchangeable production methods and specialty materials for diverse manufacturing specifications.

Production Tooling

High-volume production tooling solutions designed for consistent quality and efficiency in manufacturing environments.

Quality Control Systems

Comprehensive inspection systems ensuring each tool meets approved design specifications and manufacturing standards.

Custom Engineering

Advanced Manufacturing Solutions Built on Precision

Our precision plastic tooling services combine six decades of craftsmanship expertise with cutting-edge manufacturing technologies. We specialize in creating custom tooling solutions that push the boundaries of plastic fabrication, delivering exceptional optical clarity and dimensional precision for demanding manufacturing applications across automotive and aerospace industries.

Advanced precision tooling and manufacturing equipment in action
Proven Results

Success Stories

Six decades of delivering precision tooling solutions across automotive and aerospace industries.

"Yesterday I picked up the windscreen and headlight covers for my 1955 Jaguar D-type. Astonishing quality, quick turnaround, and great service. I could not have enjoyed a better experience. Their inventory of molds is mind-boggling: yes they had one for my car, and they likely will have one for yours...."

Bill Rooklidge
Bill Rooklidge

"I wanted to thank you and your crew for the stellar job in producing the new headlight covers for our historic GT1 Camaro race car. They are perfect! The car owner was very impressed with the final product and the difference they made to the overall appearance was substantial. Like..."

Clay Filson
Clay Filson

"These are the nicest people you will ever do business with. Always friendly. Always thankful for the business. They always remember me no matter how often I place an order. Turnaround times are great too. If only there were more people like this in the industry (not to mention the..."

David Savage
David Savage

"Worked with them over hundreds of times. They're punctual, cordial and practical. Love the work they do."

JustRonny YaBish
JustRonny YaBish

"They have always done outstanding work for me making windshields, rear windows & headlight covers for the Cheetah"

Fred Y
Fred Y

"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"

Matt Sandt
Matt Sandt

"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"

Matt Sandt

"The windscreen finally arrived yesterday and I spent today fitting it.It fits perfectly, so thanks for all your help."

Mike Clark

"The canopy fit perfectly, and I never had to trim it. I'm very impressed with the quality of the optics. The airplane has 8 hours flight time on it now. Fly's great. The canopy is hinged at the front. P.S. The aircraft is one of a kind, its called a..."

Clare Hawthorne
Clare Hawthorne

"Yesterday I picked up the windscreen and headlight covers for my 1955 Jaguar D-type. Astonishing quality, quick turnaround, and great service. I could not have enjoyed a better experience. Their inventory of molds is mind-boggling: yes they had one for my car, and they likely will have one for yours...."

Bill Rooklidge
Bill Rooklidge

"I wanted to thank you and your crew for the stellar job in producing the new headlight covers for our historic GT1 Camaro race car. They are perfect! The car owner was very impressed with the final product and the difference they made to the overall appearance was substantial. Like..."

Clay Filson
Clay Filson

"These are the nicest people you will ever do business with. Always friendly. Always thankful for the business. They always remember me no matter how often I place an order. Turnaround times are great too. If only there were more people like this in the industry (not to mention the..."

David Savage
David Savage

"Worked with them over hundreds of times. They're punctual, cordial and practical. Love the work they do."

JustRonny YaBish
JustRonny YaBish

"They have always done outstanding work for me making windshields, rear windows & headlight covers for the Cheetah"

Fred Y
Fred Y

"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"

Matt Sandt
Matt Sandt

"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"

Matt Sandt

"The windscreen finally arrived yesterday and I spent today fitting it.It fits perfectly, so thanks for all your help."

Mike Clark

"The canopy fit perfectly, and I never had to trim it. I'm very impressed with the quality of the optics. The airplane has 8 hours flight time on it now. Fly's great. The canopy is hinged at the front. P.S. The aircraft is one of a kind, its called a..."

Clare Hawthorne
Clare Hawthorne

"Yesterday I picked up the windscreen and headlight covers for my 1955 Jaguar D-type. Astonishing quality, quick turnaround, and great service. I could not have enjoyed a better experience. Their inventory of molds is mind-boggling: yes they had one for my car, and they likely will have one for yours...."

Bill Rooklidge
Bill Rooklidge

"I wanted to thank you and your crew for the stellar job in producing the new headlight covers for our historic GT1 Camaro race car. They are perfect! The car owner was very impressed with the final product and the difference they made to the overall appearance was substantial. Like..."

Clay Filson
Clay Filson

"These are the nicest people you will ever do business with. Always friendly. Always thankful for the business. They always remember me no matter how often I place an order. Turnaround times are great too. If only there were more people like this in the industry (not to mention the..."

David Savage
David Savage

"Worked with them over hundreds of times. They're punctual, cordial and practical. Love the work they do."

JustRonny YaBish
JustRonny YaBish

"They have always done outstanding work for me making windshields, rear windows & headlight covers for the Cheetah"

Fred Y
Fred Y

"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"

Matt Sandt
Matt Sandt

"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"

Matt Sandt

"The windscreen finally arrived yesterday and I spent today fitting it.It fits perfectly, so thanks for all your help."

Mike Clark

"The canopy fit perfectly, and I never had to trim it. I'm very impressed with the quality of the optics. The airplane has 8 hours flight time on it now. Fly's great. The canopy is hinged at the front. P.S. The aircraft is one of a kind, its called a..."

Clare Hawthorne
Clare Hawthorne
The AWC Difference

Why Choose Aircraft Windshield Company?

Discover what sets our precision plastic tooling services apart in the manufacturing industry.

60 Years Experience

Six decades of craftsmanship expertise in precision plastic tooling and manufacturing solutions.

FAA Certified

Federal Aviation Administration approved with strict compliance to manufacturing and quality standards.

Custom Capabilities

Advanced thermoforming and tooling capabilities accommodating projects up to 10 feet in size.

Quality Assurance

Comprehensive inspection systems ensuring every tool meets approved design specifications and safety requirements.

Meet The Expert Team

Experienced craftsmen dedicated to precision tooling excellence.

Mark Brodersen

Tooling Specialist

Mark brings extensive experience in precision plastic tooling and manufacturing to Aircraft Windshield Company. With a deep understanding of advanced thermoforming techniques and custom mold fabrication, Mark ensures every tooling project meets the highest standards of quality and precision. His expertise spans automotive and aerospace applications, where dimensional accuracy and optical clarity are paramount. Mark's commitment to craftsmanship excellence and attention to detail has been instrumental in delivering custom tooling solutions that exceed client expectations across diverse manufacturing requirements.

Frequently Asked Questions

What types of materials can you create tooling for?

We specialize in tooling for acrylic and polycarbonate materials, with extensive experience in optical-grade plastics requiring exceptional clarity and precision.

What is the maximum size capacity for your tooling services?

Do you work from CAD data or existing parts?

What manufacturing techniques do you use for tooling?

How long does custom tooling development typically take?

Do you provide quality certifications for your tooling?

Can you handle both prototype and production tooling?

What industries do you primarily serve with tooling services?

Need Custom Tooling Solutions?

Speak with our tooling experts about your specific manufacturing requirements.

Certified & Trusted

Awards and Recognition

Federal Aviation Administration PMA certification logo

FAA PMA Certified

Parts Manufacturer Approval certification

Federal Aviation Regulations Part 21 compliance certification

FAR Part 21 Compliant

Federal Aviation Regulations compliance

60 years of manufacturing excellence award badge

60 Years Excellence

Six decades of manufacturing expertise

Ready to Start Your Precision Tooling Project?

Get in touch with our experts to discuss your custom tooling requirements and receive a detailed project quote.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 562-430-8108 You can also send us a quick email at info@aircraftwindshield.com