Custom Mold Fabrication
Precision mold creation from CAD data, templates, or original parts using advanced manufacturing techniques for optimal production results.
Transform your manufacturing capabilities with our precision plastic tooling services. Leveraging 60 years of craftsmanship expertise and advanced thermoforming technologies, we deliver custom tooling solutions that meet the most demanding manufacturing specifications. From CAD-to-production workflows to complex geometric requirements, our specialized facility handles projects requiring exceptional optical clarity and dimensional accuracy.
Comprehensive tooling solutions from custom mold fabrication to advanced thermoforming capabilities.
Precision mold creation from CAD data, templates, or original parts using advanced manufacturing techniques for optimal production results.
Specialized tooling for drape, stretch, vacuum, and blow fabrication techniques accommodating sizes up to 10 feet.
Expert acrylic molding services with precision tooling designed for optical clarity and dimensional accuracy requirements.
Rapid prototyping capabilities with interchangeable production methods and specialty materials for diverse manufacturing specifications.
High-volume production tooling solutions designed for consistent quality and efficiency in manufacturing environments.
Comprehensive inspection systems ensuring each tool meets approved design specifications and manufacturing standards.
Our precision plastic tooling services combine six decades of craftsmanship expertise with cutting-edge manufacturing technologies. We specialize in creating custom tooling solutions that push the boundaries of plastic fabrication, delivering exceptional optical clarity and dimensional precision for demanding manufacturing applications across automotive and aerospace industries.
Six decades of delivering precision tooling solutions across automotive and aerospace industries.
"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"
"Worked with them over hundreds of times. They're punctual, cordial and practical. Love the work they do."
"The canopy fit perfectly, and I never had to trim it. I'm very impressed with the quality of the optics. The airplane has 8 hours flight time on it now. Fly's great. The canopy is hinged at the front. P.S. The aircraft is one of a kind, its called a..."
"They have always done outstanding work for me making windshields, rear windows & headlight covers for the Cheetah"
"These are the nicest people you will ever do business with. Always friendly. Always thankful for the business. They always remember me no matter how often I place an order. Turnaround times are great too. If only there were more people like this in the industry (not to mention the..."
"Yesterday I picked up the windscreen and headlight covers for my 1955 Jaguar D-type. Astonishing quality, quick turnaround, and great service. I could not have enjoyed a better experience. Their inventory of molds is mind-boggling: yes they had one for my car, and they likely will have one for yours...."
"I wanted to thank you and your crew for the stellar job in producing the new headlight covers for our historic GT1 Camaro race car. They are perfect! The car owner was very impressed with the final product and the difference they made to the overall appearance was substantial. Like..."
"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"
"The windscreen finally arrived yesterday and I spent today fitting it.It fits perfectly, so thanks for all your help."
"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"
"Worked with them over hundreds of times. They're punctual, cordial and practical. Love the work they do."
"The canopy fit perfectly, and I never had to trim it. I'm very impressed with the quality of the optics. The airplane has 8 hours flight time on it now. Fly's great. The canopy is hinged at the front. P.S. The aircraft is one of a kind, its called a..."
"They have always done outstanding work for me making windshields, rear windows & headlight covers for the Cheetah"
"These are the nicest people you will ever do business with. Always friendly. Always thankful for the business. They always remember me no matter how often I place an order. Turnaround times are great too. If only there were more people like this in the industry (not to mention the..."
"Yesterday I picked up the windscreen and headlight covers for my 1955 Jaguar D-type. Astonishing quality, quick turnaround, and great service. I could not have enjoyed a better experience. Their inventory of molds is mind-boggling: yes they had one for my car, and they likely will have one for yours...."
"I wanted to thank you and your crew for the stellar job in producing the new headlight covers for our historic GT1 Camaro race car. They are perfect! The car owner was very impressed with the final product and the difference they made to the overall appearance was substantial. Like..."
"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"
"The windscreen finally arrived yesterday and I spent today fitting it.It fits perfectly, so thanks for all your help."
"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"
"Worked with them over hundreds of times. They're punctual, cordial and practical. Love the work they do."
"The canopy fit perfectly, and I never had to trim it. I'm very impressed with the quality of the optics. The airplane has 8 hours flight time on it now. Fly's great. The canopy is hinged at the front. P.S. The aircraft is one of a kind, its called a..."
"They have always done outstanding work for me making windshields, rear windows & headlight covers for the Cheetah"
"These are the nicest people you will ever do business with. Always friendly. Always thankful for the business. They always remember me no matter how often I place an order. Turnaround times are great too. If only there were more people like this in the industry (not to mention the..."
"Yesterday I picked up the windscreen and headlight covers for my 1955 Jaguar D-type. Astonishing quality, quick turnaround, and great service. I could not have enjoyed a better experience. Their inventory of molds is mind-boggling: yes they had one for my car, and they likely will have one for yours...."
"I wanted to thank you and your crew for the stellar job in producing the new headlight covers for our historic GT1 Camaro race car. They are perfect! The car owner was very impressed with the final product and the difference they made to the overall appearance was substantial. Like..."
"Mark Brodersen and his team did an outstanding job making a custom canopy for our project. They provided very helpful advice during our design and template fabrication phase and produced an excellent final product. Highly recommended!"
"The windscreen finally arrived yesterday and I spent today fitting it.It fits perfectly, so thanks for all your help."
Discover what sets our precision plastic tooling services apart in the manufacturing industry.
Six decades of craftsmanship expertise in precision plastic tooling and manufacturing solutions.
Federal Aviation Administration approved with strict compliance to manufacturing and quality standards.
Advanced thermoforming and tooling capabilities accommodating projects up to 10 feet in size.
Comprehensive inspection systems ensuring every tool meets approved design specifications and safety requirements.
Experienced craftsmen dedicated to precision tooling excellence.
Master Craftsman
Mark Brodersen brings decades of expertise to Aircraft Windshield Company's precision manufacturing operations. As a master craftsman in plastic transparencies, Mark oversees the complex thermoforming processes that create custom windshields for luxury vehicles like Maserati. His deep understanding of optical clarity requirements and advanced fabrication techniques ensures every windshield meets the exacting standards that Maserati owners expect. Mark's commitment to quality craftsmanship and attention to detail reflects the company's 60-year legacy of excellence in both automotive and aviation industries, making him an invaluable asset to clients seeking superior windshield solutions.
We specialize in tooling for acrylic and polycarbonate materials, with extensive experience in optical-grade plastics requiring exceptional clarity and precision.
Speak with our tooling experts about your specific manufacturing requirements.
Parts Manufacturer Approval certification
Federal Aviation Regulations compliance
Six decades of manufacturing expertise
Get in touch with our experts to discuss your custom tooling requirements and receive a detailed project quote.
For immediate assistance, feel free to give us a direct call at +1 562-430-8108. You can also send us a quick email at info@aircraftwindshield.com.
For immediate assistance, feel free to give us a direct call at +1 562-430-8108. You can also send us a quick email at info@aircraftwindshield.com.